Workflow Analysis
AI IE analysis – TIMWOODS • Fishbone • 5 Whys • OEE • Line Balancing
T – Transport
high
Double handling Assy → Spray, 38m backtrack
Expected benefit: €19,100/yr
I – Inventory
medium
WIP 14 units between CNC & Assy, 2.3 days
Expected benefit: -34% floor
M – Motion
high
Operator walking 184m/shift to fetch tools
Expected benefit: €28,400/yr
W – Waiting
high
Spray booth queue avg 22 min
Expected benefit: +14% cap
O – Overproduction
medium
Cut ahead 2 days, no pull
Expected benefit: cash ↓
O – Overprocessing
low
Double cleaning – no standard
Expected benefit: -6 min
D – Defects
medium
Edge lifting 1.8% at bander
Expected benefit: €7,900/yr
S – Skills
low
Assy cell cross-training 41%
Expected benefit: +flex